Annies Goat Hill Handcrafted Soaps

Part 2 of the Soap Shop Tour…this would not be possible without my dear husband.  Last summer he worked hard to get the new work area prepared.  He shored up the old garage (the roof and walls sagged like they were smiling), insulated, wired, drywalled, sanded and painted, and then he made tables (all are filled with storage shelves), and the list goes on.  I utilize each space in the room, and honestly, I need to move up the walls…space has filled up fast.

The mold and cut table.  I line the wooden molds with freezer paper and the batches of molded soap rest on the table for 24 hours.  Then I remove the soap log from the mold and cut the soap into bars at this cutter.  My husband designed the cut equipment, making the cutter from a piece of stainless steel that he polished.  He insisted on making it, not buying it.  He did well.

More supply shelves…over the make table…and the much loved microwave!

The make table.  I always line with fresh newspaper before I begin working.  I keep a large 45 gallon collection bin in the shop.   I also cover the base oil area floor with newspaper (a concrete floor is messy).  As soon as I finish working, I roll up the newspaper from the work areas and toss in the bin…presto, clean up is done!!

I use stainless steel pots for the oils, and as many stainless steel and restaurant quality utensils as I can.  It helps get the job done that much more efficiently.

The weigh area.  Each ingredient in a recipe is weighed precisely as it is manufactured.  And each piece of mail is weighed here as well.

Buckets and bottles of base oils…used for lotions and soaps.

This is the oil heating area (when not using the microwave).  I have a back up camp stove on top as well.  To the right is lye/milk cooling for the soap I was preparing to make during the photo session.  I keep the lye/milk in an area where splashes do not cause damage (and believe me, I splash).  Notice, I keep the lye mixture sitting low enough so that if it were to splash on me, or if it were knocked over (I hope not), minimal injury or damage would occur. 

This is my lotion storage area.  I do not hold a large stock of lotion products because I prefer to ship them out fresh, or nearly fresh, with a “best used” date of one year from the manufacture date.

Several people have asked me about the soap room/studio…so I am going to provide a guided tour.  I took a string of photos that circled the room perfectly…however…wouldn’t you know, the worst photo of all was determined to load up first! So…with a sense of humor, we are going to start the soap room tour with a photograph of a freezer.  Ha ha ha!

This is a commercial freezer that stores bottles of goat milk for upcoming kid goats, frozen milk for soap (pre-measured), and has just a little room left for me to use when I need to cool oils in a hurry (when soap crafting).  The blue boxes contain my sterile bottles, pumps, sample jars and bottles, lids, and jars.  On the top right is my light box, used as a make shift photography studio.  You can barely see it, but I have a thermometer hanging on the shelve.  For product preservation, I closely monitor the temperature of the room (74 degrees), and I have a de-humidifier sitting along the wall as well (set at 65 percent). 

This is my curing rack system.  Notice, it is not very full at the moment (which is scary to me).  Because I am out of storage room, I have been putting soap storage boxes on the shelves as well.

This is my original “filing” system for storing soap bars (numbered and separated by scent/type).  My storage boxes are beginning to spread throughout the room (part of the need to cut down the varieties to 25 soaps!).

This is where I intended for the soap shop tour to begin! When you come in the door this cabinet is the first item to your right.  The original use for this cabinet was to display completed products on top and to store fragrances in the bottom.  Again, the soap boxes have spread out all over parts of the room (I refuse to buy more shelving)!

The bottom of the display case is where I store many of my fragrance and essential oils.  I generally stock about 75 fragrances.  The pattern these days is fragrance purchases in no less than 8 ounce bottles, generally bottles that weigh a pound.  So…similar to the soap boxes, this area no longer holds all of the fragrances.  Fragrances and essential oils must be stored in a cool area, away from fluorescent and direct (sun) light.

And this photo was to end the tour (yes!!!) at the shipping/thinking desk.  This area houses the most important items, like, my coffee pot, CD player, etc…seriously, the area holds recipes, office supplies shipping materials, labels and my trusty planner goes with me everywhere I go when I am at home working (and that is seriously)…you can call this area my office away from my “real” office.

I hope you enjoyed the tour…please sit down with a cup of java…so we can chat a spell.  🙂