Feeds:
Posts
Comments

Archive for the ‘In The Soap Shop’ Category

 

Part 2 of the Soap Shop Tour…this would not be possible without my dear husband.  Last summer he worked hard to get the new work area prepared.  He shored up the old garage (the roof and walls sagged like they were smiling), insulated, wired, drywalled, sanded and painted, and then he made tables (all are filled with storage shelves), and the list goes on.  I utilize each space in the room, and honestly, I need to move up the walls…space has filled up fast.

The mold and cut table.  I line the wooden molds with freezer paper and the batches of molded soap rest on the table for 24 hours.  Then I remove the soap log from the mold and cut the soap into bars at this cutter.  My husband designed the cut equipment, making the cutter from a piece of stainless steel that he polished.  He insisted on making it, not buying it.  He did well.

Soap Shop Tour 010

More supply shelves…over the make table…and the much loved microwave!

Soap Shop Tour 014

The make table.  I always line with fresh newspaper before I begin working.  I keep a large 45 gallon collection bin in the shop.   I also cover the base oil area floor with newspaper (a concrete floor is messy).  As soon as I finish working, I roll up the newspaper from the work areas and toss in the bin…presto, clean up is done!!

I use stainless steel pots for the oils, and as many stainless steel and restaurant quality utensils as I can.  It helps get the job done that much more efficiently.

Soap Shop Tour 009

The weigh area.  Each ingredient in a recipe is weighed precisely as it is manufactured.  And each piece of mail is weighed here as well.

Soap Shop Tour 015

Buckets and bottles of base oils…used for lotions and soaps.

Soap Shop Tour 016This is the oil heating area (when not using the microwave).  I have a back up camp stove on top as well.  To the right is lye/milk cooling for the soap I was preparing to make during the photo session.  I keep the lye/milk in an area where splashes do not cause damage (and believe me, I splash).  Notice, I keep the lye mixture sitting low enough so that if it were to splash on me, or if it were knocked over (I hope not), minimal injury or damage would occur. 

Soap Shop Tour 008

This is my lotion storage area.  I do not hold a large stock of lotion products because I prefer to ship them out fresh, or nearly fresh, with a “best used” date of one year from the manufacture date.

Soap Shop Tour 011

Read Full Post »

Several people have asked me about the soap room/studio…so I am going to provide a guided tour.  I took a string of photos that circled the room perfectly…however…wouldn’t you know, the worst photo of all was determined to load up first! So…with a sense of humor, we are going to start the soap room tour with a photograph of a freezer.  Ha ha ha!

This is a commercial freezer that stores bottles of goat milk for upcoming kid goats, frozen milk for soap (pre-measured), and has just a little room left for me to use when I need to cool oils in a hurry (when soap crafting).  The blue boxes contain my sterile bottles, pumps, sample jars and bottles, lids, and jars.  On the top right is my light box, used as a make shift photography studio.  You can barely see it, but I have a thermometer hanging on the shelve.  For product preservation, I closely monitor the temperature of the room (74 degrees), and I have a de-humidifier sitting along the wall as well (set at 65 percent). 

Soap Shop Tour 007

This is my curing rack system.  Notice, it is not very full at the moment (which is scary to me).  Because I am out of storage room, I have been putting soap storage boxes on the shelves as well.

Soap Shop Tour 006

 

This is my original “filing” system for storing soap bars (numbered and separated by scent/type).  My storage boxes are beginning to spread throughout the room (part of the need to cut down the varieties to 25 soaps!).

Soap Shop Tour 005

This is where I intended for the soap shop tour to begin! When you come in the door this cabinet is the first item to your right.  The original use for this cabinet was to display completed products on top and to store fragrances in the bottom.  Again, the soap boxes have spread out all over parts of the room (I refuse to buy more shelving)!

Soap Shop Tour 004

 

The bottom of the display case is where I store many of my fragrance and essential oils.  I generally stock about 75 fragrances.  The pattern these days is fragrance purchases in no less than 8 ounce bottles, generally bottles that weigh a pound.  So…similar to the soap boxes, this area no longer holds all of the fragrances.  Fragrances and essential oils must be stored in a cool area, away from fluorescent and direct (sun) light.

Soap Shop Tour 003

And this photo was to end the tour (yes!!!) at the shipping/thinking desk.  This area houses the most important items, like, my coffee pot, CD player, etc…seriously, the area holds recipes, office supplies shipping materials, labels and my trusty planner goes with me everywhere I go when I am at home working (and that is seriously)…you can call this area my office away from my “real” office.

I hope you enjoyed the tour…please sit down with a cup of java…so we can chat a spell.  🙂

Soap Shop Tour 012

Read Full Post »

Misc 002
My first “real” post on Word Press.  Taking my time, learning how to insert photos.  Interesting, to say the least! I love learning new things, I love a challenge.

Read Full Post »

Wordless Wednesday

Well…almost…but cannot quite go completely wordless, can we?
Today was paperwork day. Said I would have it done by noon. I pushed away from the desk at 11:58 A.M. . Yes! Like a school kid dismissed for the summer. I did my good deed, then I was released with a fresh mind to do the work I really love…make soap. Such a blessing.
Brewed in the shop today, Lily of the Valley goat milk soap. The fragrance this batch smells a lot closer to the real thing. I think we are going to like it, ladies (and gents)! Blended in bentonite clay for a touch of light green color and added silkiness.
Stopped and looked at the flower beds on the way back to the house. I have been weeding this bed like crazy. Something keeps eating the tops off of the zinnias. I do not think they will bloom this year, but the marigolds are pretty. This one is my favorite (sorry for the blur).

Wordless Wednesday…almost…nearly made it. 🙂

Read Full Post »

Under The Weather

I am writing from my phone again today…fingers crossed that the post works out!

Took some photos earlier this morning of my beautiful rose blooms. I love to grow roses. I am very excited to have found a spot where they are flourishing.

I am under the weather. I look like a bad advertisement for Botox. No wrinkles on the right side of my face, but it looks like it is going to spill out some collagen soon, pop, LOL. To make a long story a bit shorter, what was a terrific headache last week turned into an infected sinus, and now it is working its way down the face. It generally hurts to lay my head down, which makes for poor sleep. But this afternoon I am getting a lovely break. It feels better to rest my head. Ha, ha, ha…I think I will live.

Today I did make a batch of patchouli blend soap. I have always been a patchouli fan. Patchouli is one of those fragrances that people either truly love, or hate with much disgust. Patchouli essential oil was too expensive to buy for a while, and some suppliers quit selling it for a while. I am glad it is back! FYI…we might experience a similar issue with peppermint essential oil soon due to a bad crop overall.

Anyhow…that is the latest. Oh…I wanted to add, I hardly ever get sick. But I am allowing antibiotics this time. A person needs to be well (to breathe, chew, and smile).

Going to hit send now…wish me luck!

Read Full Post »

Today I was making great progress in the soap room. I made a batch of lotion for a new product set (to be announced) and I prepared another batch of lilac lotion for a potential customer who owns a lovely shop in Michigan.

I knew I needed to make a batch of Ocean Breeze goat milk soap. It is a must to keep 2 or 3 large batches on the curing racks at all times. And I have to agree with you all, it is good soap. It smells good. It lathers up softly, silky, and it leaves the skin feeling smooth, conditioned. I am not left with a dry skin feeling at all after bathing with Ocean Breeze.

So, today I prepared all of the ingredients, weighed, melted, etc…, and then I headed to the house for lunch.

20 minutes later I arrived back in the shop. I lined the large mold for the soap batch. Mixed the soap ingredients and immediately realized the batch seemed too small. My thought initially was, “Did I make a 1/2 batch?” I make smaller batches when I am testing a new recipe or fragrance. I thought through today’s steps, all of them, and determined that I had measured out the full amounts of all ingredients.

As I questioned myself, the batch appeared to be going into trace (thickening) quicker than normal. “Think, Mary, think!” I told myself, as calmly as possible. You can start giggling here, by the way

As some of you are aware, Ocean Breeze also contains chips of white unscented goat milk soap (reminds me of a gently rolling ocean, white sand, sea foam).

I headed to the mold with the batch of very thick soap. Lined the mold with the chips, poured the soap. Well…there was NO pouring to it. I was having to lift it out by the large spoon full. As I pushed the last bits of white goat milk soap into the globs of soap, and saw that the mold was only 1/2 full, I suspected the culprit.

I had only added 1/2 of the oils!

What to do? What to do?

I knew I had a bad batch of soap either way I went, so I emptied the contents of the mold back into the soaping pot. And, yes, most definitely found the missing oils, right where I had left them. Again, could have already ruined the batch, so what the hay…might as well try it.

I began stirring all of that missing oil into the nearly solid mass of what should have been Ocean Breeze soap. To my surprise, it looked like lumpy pea soup with white chunks added. Ha ha ha. Lovely? Oh yeah, you betcha’.

My old arms got the work out. There was no electric gadget to whip through that mess. Stir and stir and stir. I had a vision of my restaurant quality stainless steel slotted spoon bending in half. Tee hee. Okay…stirred, and I finally figured it was time to try it again.

As I lifted the pot to carry it to the make table behind me I caught the corner of a container full of large utensils. Each and every knife, pail opener, you name it, fell handle first into the pot. So, each and every utensil was adorned with a nice thick blob of Ocean Breeze goat milk soap. I put the utensils on ignore status. I laid them on newspaper.

I poured the soap. It looked really peculiar. A little peculiar?

And the rest of the story is…the soap appears to be going through its normal process now. I think I saved it. I try to make Ocean Breeze a wavy type of soap. I want it to be irregular, but hmmm…not quite THAT irregular!

And the utensils…upon my return, I had to use a paring knife to clean the soap off of each and every handle.

I need a nap!

Normal Ocean Breeze…(today’s batch above):

Read Full Post »

How is everyone? I am fine, great, happy…even though I still cannot arrange the photos within my blog again today…I am being tested!
I worked today…yes…I know, it is Sunday. The husband went to visit his tutor for assistance with an exam that he is re-taking this week and I decided to catch up a bit more in the soap shop while he was out.
I love the photo of the new Yuzu fragranced goat milk soap. I think my phone took a good shot of it. I took a new mug shot for the lotions. I’ll work on it again. Gone are the kraft labels. As much as I would have liked to make them work they simply had no stickability (I made that word up, it might exist though). Uh huh.
Lotions are my focus this week. Even though I leave the lotions on the website, they never show a back order, I can tell you, especially this week. I was sold out! Very few bottles remained. But I like ’em fresh, so that is how they go out whenever I cannot replinish the entire supply. But…my goal is to have the supply completely refreshed by Wednesday, all 10 scents.
I have been doing some cleaning and organizing as well. See the planner on the desk? It is working! The corner in the photos is my shop “office” so to speak. I have a real office in the house, where I am sitting now. I am considering moving my old PC into the shop so I can hook up an unused printer for labels. But…I am sort of (hmmm) out of room. The husband has suggested that I begin using a part of his wood shop for storage. He says he is going to have to build a new building. Nooo…nooo….and noooo.
Since I took you for a visit into the shop today. I thought I would show you what I was listening to as well. The CD is called Church In The Wildwood, Volume II. I think it was put together specifically for the Cracker Barrel stores. There are no vocals, the instruments are: hammered dulcimer, autoharp, guitar, fiddle and mandelin. Beautiful! Peaceful. I listen to many different kinds of music. If you knew what I was playing in my truck this week you would think I was reverting back to the early 70’s. So I will leave that up to your imagination.
Is anyone else having problems with posting photos, specifically when you post more than one, does Blogger still allow you to move the photos within the post? Starting yesterday I have not been able to. It looks rather dorky to me to post 3 or 4 photos in a row with no verbiage. But that is what I will do until I get the problem resolved.

Read Full Post »

The past several weeks have been busy times in the shop with the filling of orders and keeping the inventory of soap and lotion stocked. You would think I would get sick of soap, but no, I still love to marvel at the soaps before I box them up and send them out. I even love to look at the lotions, and there isn’t anything colorful about them. Silly goat woman I am!
I am limping along temporarily with the camera on my phone this week. I wanted to get a good photo of this soap, but it blurred to a point. This is the cinnamon rose soap that I told you about. It also contains rhassoul clay, which is rich in minerals and helps to tone the skin. Rhassoul clay removes surface oil effectively, yet it assists with reducing flakiness and dryness from both the skin and the scalp. Honestly, I thought I would not like the scent when the customer requested it, but I love it! It will most likely be a keeper. It is not overpowering! I have not ran off with an end piece yet to test in the bath, soap is always “people” tested for quality on my farm, but from the looks of it, and based on the oils and clay used, I think I am going to love it. It looks nice, almost creamy-like, smooth, and smells terrific. It will hit the website within a couple of weeks (to be announced here).

And, last but not least, I had to take a photo of my helping friends tonight. A goat is geared towards food. They always think they are hungry, it is what drives them! You can separate a bale of hay, divide it up, and the herd always shifts towards the last morsel you placed in the feeder. Go figure. Hey kids…the hay is the same from beginning to end! Thankfully this bale was still tied. The kids knocked the wheel barrow over as soon as I snapped the photo…the munchkins!!

Read Full Post »

I am a busy lady this week.
A retail location where I sell some of my products needed a replenishment of gift sets. I have been putting various sets together that include lotion, soap and bath salt/fizzies. The store carries handcrafted furniture and primitive candles/tarts, handmade purses, and beautiful homespun items for the kitchen and bath. My gift crates (made from reclaimed wood) and simple packaging fit right in. It puts a smile on my face!
I am working on a wholesale project as well, and keeping up with customer orders.
I have also been successful with keeping the curing racks full. No gaps. Pull one batch down, move those soaps straight to the website, put a brand new batch right in its place (ready in 4 weeks).
It has been busy, but I am enjoying the blessings in my life! I hope you are doing the same!

Read Full Post »

I love Sunday’s.
As a child I insisted on Sunday School (SS), even if the rest of the family were going for donuts. Our building was seperated by miles from the “adult” church on the Army base. I loved SS, and even Vacation Bible School. Each and every Sunday I am reminded of those days. Carefree and filled with a warm beginning to the week!
I finally changed my calendar to June this morning. What a fantastic photo taken by Lynn M. Stone. I have seen several pieces of her goat photography. This one is simply beautiful. LOVE the colors!
The photo was difficult to take. Why? Notice the dark ring around the edges? Twice this week I dropped my camera on my shop floor, which is concrete. The zoom lense no longer focuses in and out as it should. So, temporarily, I will take close up photos of soap (the photo taken on in Introspection post below was one of them) with the broken camera, and distance photos with my old digital camera.
Anyhow…I did fill every single curing rack in the shop this week. I do not have a lot of racks. I probably need more. At one point during this past week I decided that just setting the goal of making more soap was not going to work, I needed to see measurable results. I did.

This week I am focusing on upping the production of goat milk lotion, creating shampoo bars (especially rosemary for Lynnanne). Non-business related, I need to get caught up on the lawn and weeding before the weather pattern brings the rain and storms in later this week.

But today, God’s command for a day of rest, that is exactly what I am going to do. I am going to relax, visit with friends this afternoon, come back home and relax again.
Please, enjoy your Sunday!

Read Full Post »

« Newer Posts - Older Posts »

Design a site like this with WordPress.com
Get started